A company needed an effective solution to detect and quickly respond to potential failures in two electric motors critical to its daily operations. The lack of a real-time monitoring system resulted in risks of unplanned downtime, high maintenance costs, and a slow response time to incidents.
Technology implemented
We implemented a specialized fault monitoring system designed to detect any anomalies in motor operation. This IoT-based system enables an immediate response by automatically sending notifications to the customer whenever an issue arises.
The heart of the system is the IPex04G controller, equipped with configurable inputs/outputs and MQTT connectivity over GPRS/NB-IoT, making it a robust and scalable device for demanding industrial environments.
The solution is fully integrated with our WiCloudS platform, which provides an intuitive and powerful management environment for the customer:
Setting up custom alarms according to defined parameters.
Creation of specific incident rules for each engine.
Access to the history of failures and events, facilitating analysis and predictive maintenance.
Results
This intelligent electric motor monitoring system has yielded multiple operational benefits:
Continuous monitoring of the condition of electric motors.
Reduction of downtime thanks to a proactive response to failures.
Savings in maintenance costs, by anticipating incidents before they worsen.
Flexible configuration adapted to the operating environment.
Scalability, allowing the future addition of more motors or sensors without needing to redesign the system.
